Finite Element Additive Manufacturing

Plastics & Reinforced Polymers

Additive Manufacturing and 3D Printing : FEA Based Design and Optimization with Simufact, Abaqus, ANSYS

Discuss this capability Read the brief

Plastics & Reinforced Polymers — Finite Element Additive Manufacturing

Advanced additive manufacturing simulation platforms such as MSC Digimat, Ansys, and Abaqus are powerful tools that can be used to simulate the manufacturing process of various additive manufacturing techniques, including Fused Filament Fabrication (FFF), Fused Deposition Modeling (FDM), and Selective Laser Sintering (SLS).

One of the biggest challenges in additive manufacturing is achieving high part fidelity, which refers to the accuracy and precision of the final printed part. Simulation-based design allows engineers to predict and optimize the manufacturing process to minimize warpage and residual stresses, which are common issues in the production of polymer parts.

By using advanced simulation platforms, our engineers can analyze the thermal and mechanical behavior of the additive manufacturing process, allowing them to optimize process parameters and material selection to improve part fidelity and reduce defects and to reduce the time and cost of development.

Talk to an engineer All of Additive Manufacturing

The wider discipline

Additive Manufacturing

Nonparametric optimization techniques such as artificial intelligence (AI) can be used in conjunction with finite element analysis (FEA) to further optimize designs for AM. AI can help identify the most critical design parameters and their optimal values, while FEA can be used to simulate the performance of the design under various loading conditions. Together, these tools can help engineers create parts that are not only lighter and stronger, but also tailored to specific applications.

Furthermore, AM simulations with advanced package such as Ansys can be used to assess the quality …

Open the section overview

Additive Manufacturing

More in Additive Manufacturing

Capabilities that sit beside this one

View the section →

Powder Bed Fusion Powder Bed Fusion (PBF) is an additive manufacturing technique that uses a heat source, typically a laser or electron beam, to fuse … Open capability

Generative Design & Lattice Structures: Topology, Shape and Bead Optimization Generative Design is an innovative approach to product design that leverages topology optimization, artificial intelligence, and advanced simulation to create multiple viable … Open capability

Directed Energy & Laser Metal Deposition By using advanced FEA software and high-performance computing (HPC) hardware, it is possible to simulate the thermal and mechanical behavior of the … Open capability

Metal Binder Jetting Metal Binder Jetting (MBJ) is an emerging additive manufacturing technology that offers several key advantages over traditional Powder Bed Fusion processes. One … Open capability

Across Finite Element

Other Simulation Area

Acoustics and Vibration NVH for Hybrid & Electric Vehicles Our engineers provide solutions to optimize electric motor noise behavior while leaving electromagnetic performance unchanged. This involves analyzing … Open capability Blast, Explosion & Fire What is the best numerical method for blast, explosion and fire simulation? The choice of the best numerical model for blast, explosion and fire simulation depends on various factors such … Open capability Composite Materials Discontinuous Fiber Composites Discontinuous fiber composites (DFC) are a type of composite material that are made by compressing pre-impregnated fiber chips, … Open capability Crash Test Simulation School Bus Crashworthiness School buses are unique vehicles designed to carry children, and they require special safety features to ensure that … Open capability Durability & Fatigue Life Fatigue Analysis of Welded Structures It is crucial to evaluate the fatigue behavior of welded joints as they are often critical components in … Open capability Metal Forming Simulation Roll Forming & Ring Rolling Rolling processes are used in all areas of forming technology, both in hot forging and cold forming, and … Open capability Multibody Dynamics Robots Dynamics & Performance Assessment Robots have become an increasingly important part of modern manufacturing and industrial processes. To design and optimize robot … Open capability Thermal Analysis Passenger Thermal Comfort The thermal and acoustic comfort of passengers is a critical design criterion for the air-conditioning and customization of … Open capability Welding Simulation Pressure Welding Pressure welding is a group of joining processes that use heat and pressure to join components together. These … Open capability VTOL, eVTOL & UAM Aeroacoustics Wind Tunnel Testing The airframe noise generated by landing gear, flaps, slats, and other high-lift devices is a major contributor to … Open capability

Working on plastics & reinforced polymers?

Tell us the geometry, the physics and the decision it has to support.

Talk to an engineer