Industry

Seat Design

The use of Finite Element and CFD-based design solutions can provide significant benefits for seat design in the automotive industry. By using this tool, manufacturers can anticipate manufacturing issues and ensure just-in-time delivery, reducing costs and improving efficiency. The ability to meet regulatory requirements is also a key benefit, as virtual testing can help to ensure compliance with safety standards such as EuroNCAP, JapanNCAP, China C-NCAP, NHTSA (National Highway Traffic Safety Administration) and IIHS (Insurance Institute for Highway Safety).

Finite Element and CFD-based design can help ensure the right occupant posture, which is essential for safety, static and dynamic comfort — for example, by predicting the H-Point and incorporating whiplash, thermal and acoustic comfort simulation.

The ability to predict the comfort of innovative seat designs using a combination of advanced design and simulation tools, a library of human models, and our team’s experience in CFD (Siemens Star-CCM+, Ansys Fluent, OpenFOAM) and FEA (Ansys LS-DYNA, Simulia Abaqus, ESI Pam-Crash, Altair RADIOSS) simulation software — together with integrated Artificial Intelligence and Machine Learning — enables manufacturers to create seats that deliver a superior driving experience for their customers.
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Seat Design
industry// Seat Design

Aerospace Seat Design: Federal Aviation Administration (FAA) and European Aviation Safety Agency (EASA)

Aerospace Seat Design Regulations: FAA and EASA In the United States, the Federal Aviation Administration (FAA) sets the standards for aerospace seat design regulations through its Technical Standard Orders (TSOs) and Federal Aviation Regulations (FARs). By using FEA according to FAA , our engineers can simulate the structural behavior of an aircraft seat and predict its response to various loading …

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Dummies for Crash Test Simulation

Crash Test Dummies & Human Models Frontal Impact Dummies Hybrid II (50th percentile) rigid dummy for aeronautics applications Express Hybrid III 50th & 5th percentile dummies Hybrid III 50th, 95th & 5th percentile dummies Side Impact Dummies ES2 & ES2-re FTSS SID-IIs SBL C & D US SID SIDHIII WorldSID 50% WorldSID 5% Rear Impact Dummy BIORID IIg Child Dummies …

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FEA Simulation for Seat Softness and Hardness Prediction

Our engineering team’s finite element simulation expertise allows us to test the softness and hardness of the seat, helping optimize the design and ensure maximum passenger comfort. Our process incorporates international standards, such as SAE J2896 (Motor Vehicle Seat Comfort Performance Measures J2896), to cover all aspects of design and simulation according to global requirements. Additionally, our numerical simulation procedures …

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Lumbar support for Car Seat

Lumbar support is an important feature in automotive seating, as it can help reduce lower back pain and fatigue for occupants. Finite element simulation allows our engineers to integrate mechanical or pneumatic lumbar support into virtual seat prototypes and analyze the effects on occupant comfort and posture. Special purpose dummies and human models, can be used to simulate the effects …

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Meat-to-metal simulation

Meat-to-metal simulation is a method that evaluates the contact between the occupant’s body and the seat structure, taking into account the deformation of the foam and the stiffness of the seat structure. This analysis allows engineers to predict the comfort and durability of the seat, and optimize the design to reduce pressure points and improve overall comfort. Meat-to-metal simulation is …

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Seat Dynamic Comfort Design

The dynamic comfort design of a car seat is crucial in ensuring the comfort of the occupant and reducing driving fatigue. It involves optimizing the seat’s dynamic characteristics to isolate sensitive vibrations that may cause discomfort and fatigue in the occupant. The primary source of vibration that affects driving fatigue is the random vibration of the vehicle and the mechanical …

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Seat Thermal Comfort Design with CFD and FEA (Finite Element) Simulation

Heated and Cooled Seat Thermal Comfort Simulation Heated and cooled seats are no longer exclusive to luxury cars, as more carmakers offer them for their midrange models. However, designing and optimizing such seats to enhance the occupant’s thermal comfort is a complex process. It involves considering the interactions among the occupant, the seat cover, the cushion foam, and the heating …

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