Industries Seat Design

Meat-to-metal simulation

Aircraft and Automotive Seat Design: Finite Element and CFD Simulation for Static & Dynamic Comfort, Whiplash, Acoustic & Thermal Comfort, Vibration, and Crash Test

Meat-to-metal simulation
Industries Seat Design

Meat-to-metal simulation is a method that evaluates the contact between the occupant’s body and the seat structure, taking into account the deformation of the foam and the stiffness of the seat structure. This analysis allows engineers to predict the comfort and durability of the seat, and optimize the design to reduce pressure points and improve overall comfort. Meat-to-metal simulation is particularly useful in the design of high-performance seats, such as those used in sports cars or airplanes, where comfort and support are critical for safety and performance.


When seating the human models, finite element simulation can accurately evaluate meat-to-metal behavior, including the physical deformation of the seat. This simulation accounts for foam deformation, foam–metal frame interaction, and foam–occupant body interaction. Our engineers can simulate the seat’s behavior under complex loading conditions and optimize its design for maximum comfort and safety.


The wider discipline

Seat Design

The use of Finite Element and CFD-based design solutions can provide significant benefits for seat design in the automotive industry. By using this tool, manufacturers can anticipate manufacturing issues and ensure just-in-time delivery, reducing costs and improving efficiency. The ability to meet regulatory requirements is also a key benefit, as virtual testing can help to ensure compliance with safety standards such as EuroNCAP, JapanNCAP, China C-NCAP, NHTSA (National Highway Traffic Safety Administration) and IIHS (Insurance Institute for Highway Safety).

Finite Element and CFD-based design can help ensure the right occupant …
Seat Design
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